Job Description

Job Requirements

• 5+ years minimum relative experience
• Proven experience in designing and implementing automated systems
• Strong proficiency in PLC programming and troubleshooting.
• Knowledge of industrial communication protocols (e.g., Modbus, Profibus).
• Familiarity with electrical CAD software.
• Excellent problem-solving skills and attention to detail.
• Effective communication and teamwork abilities.
• N Dip / B-tech Electrical / Mechatronic Engineering

Additional Beneficial Experience and Qualifications:

• Experience with Siemens and Phoenix Contact PLC Next
• Project Management
• PLC Training Courses and Certification
• Automotive Industry Experience

Basic Function:

• Design, build and implement automated systems for new and existing production machinery.
• Project Management
• Budget and Capex Planning
• Machine Conceptualization and Design & Building Process
• Innovation of Current Manufacturing Methods
• People Development
• Problem Solving & Investigation

Duties & Responsibilities:
Project Management:

• Create and track timing plans for overall scope and individual activities.
• Ensure milestones are achieved on time
• Stakeholder engagement and management- Communicate clearly and objectively.
• Advanced computer skills

• Office 365
• Sharepoint
• Advanced excel
• MS Teams

Budget & Capex Planning:

• Evaluate and estimate capex for new projects
• Track planned vs actual expenditure
• Put together BOMs
• Engage with Vendors for quotes

Machine Conceptualization and Design & Building Process

• Conceptualize new Machine Designs

• Work with internal, local & international designers / machine builders
• Propose concepts
• Spec automation components
• Machine design

• Understanding of mechanical machinery / assembly jigs and operating principles
• Understanding of pneumatic systems
• Understanding of hydraulic systems
• Understanding of electrical systems
• Conduct and support design reviews
• System Design

• Develop and design control systems for automated machinery.
• Create detailed wiring schematics and diagrams.
• Panel Wiring

• Wire control panels according to design specifications.
• Ensure the proper installation of electrical components.
• Component Specification

• Specify and select appropriate electrical components for automation systems.
• Work closely with vendors to source necessary components.
• Installation and Integration

• Install and integrate electrical systems into existing production machinery.
• Collaborate with other engineering disciplines to ensure seamless integration.
• PLC Programming

• Develop and implement PLC programs to control and monitor machinery.
• Troubleshoot and debug PLC code as needed.
• Testing and Commissioning

• Conduct thorough testing of automated systems to ensure functionality and reliability.
• Commission systems for full-scale production.
• Documentation

• Maintain accurate and up-to-date documentation of electrical designs, schematics, and programming.
• Create user manuals and provide training to operators as needed.
• Collaboration

• Work closely with cross-functional teams, including mechanical engineers, software developers, and project managers and artisans.
• Collaborate with maintenance teams for ongoing support and troubleshooting.

Innovation of Current Manufacturing Methods:

• Use lean principles to identify Kaizen opportunities
• Use statistical and financial data to justify Kaizens
• Improve current processes to improve quality, efficiency & scrap

People Development:

• Train shift leaders on new processes
• Develop and mentor students and interns
• Self-development of engineering skills

Problem Solving & Investigation:

• Conduct detailed investigations to support Quality with regards to field failures
• Conduct detailed investigations into manufacturing problems
• Support production with innovative solutions to manufacturing difficulties

Basic Function
Elimination of waste

• Produce units to the defined output rate.
• Accurately record all data on the data capture sheet timeously.

Continuous Improvement

• Make Kaizen activity suggestions to make improvements.

5S and Safety, Health & Environmental

• Practice and improve 5S in your work area in line with the 5S check sheet.
• Ensure PPE is worn according to work standards.
• All incidents need to be reported within the same shift.
• Perform all safety checks according to the safety standards.
• Follow the SHEMS procedures.

Quality

• Ensure parts produced meet quality specifications and follow up on non-conforming product procedures.
• Work cycle must be completed before leaving work.
• Pack parts as per the packing instruction and perform work according to the set standards.
• Raise problems and concerns to your superior timeously.

Attendance

• Responsible for own personal attendance to ensure it is 98% on an ongoing basis.

People development

• Follow HR Policies & Procedures. Responsible for own personal development.

General

• Report on production performance. Carry out any reasonable instructions.

ExecutivePlacements.com