Job Description

Job SummaryThis role ensures production equipment is in optimal operating condition and well-maintained. The PET Process Technician is responsible for correct machine settings, performs fault analysis for malfunctions or rejects, and contributes to continuous improvement within the PET production department.Responsibilities:

• Technical Expertise:

• Identify, report, and resolve technical issues on assigned production equipment (machines, molds, etc.).
• Demonstrate in-depth understanding of product quality criteria, production processes (material feeding and drying, injection molding, reheat stretch blow molding, and injection blow molding), and detailed knowledge of all assigned equipment.
• Perform mold installation.
• Interpret technical principles and drawings (assemblies, spare part identification, pneumatic, hydraulic, and electrical systems).
• Fault Analysis and Problem Solving:

• Independently conduct fault analysis and problem-solving for product quality and processing issues, mold issues, and machine malfunctions (mechanical, hydraulic, pneumatic, and electrical).
• Recognize and report problems on equipment outside assigned responsibilities to the Maintenance and Production Managers.
• Maintenance:

• Perform maintenance tasks personally and coordinate with service suppliers as agreed upon by the Maintenance and Production Managers.
• Document maintenance activities according to plans.
• Identify and request necessary spares for assigned equipment, both generally and preventatively during maintenance checks.
• Machine Setting:

• Independently develop machine settings (with teamwork as needed).
• Set and verify correct machine settings for each run.
• Document settings and setting adjustments centrally.
• Safety Protocol (Bridged Safety Switch):

• Operate with a bridged safety switch only for fault finding and troubleshooting, and only while the technician is present at the machine.
• Understand and mitigate associated risks, ensuring personal and others' safety (e.g., using appropriate PPE, controlling access to the unsafe area).
• Management and Communication:

• Liaise with Maintenance and Production Managers to align machine availability with major maintenance intervals.
• Provide an overview of required tasks and report to Maintenance and Production Managers.
• Provide completion dates and fulfill assigned tasks.
• Maintain positive relationships and communication with internal staff (QC, Production, etc.) and external parties (Toolroom, Technical Department, suppliers, etc.).
• Continuously seek improvement, conduct research, and provide suggestions.
• Budgeting and Ordering:

• Assist Maintenance and Production Managers in the ordering process (e.g., preparing documents, following up on orders).
• Assist with budget preparation for maintenance.
• Health and Safety:

• Ensure and enforce compliance with Health and Safety requirements.
• Maintain housekeeping standards.
• Work safely and report any safety hazards or issues.
• Report all accidents, incidents, and near misses.
• Quality:

• Apply company quality principles and standards.
• Maintain Good Manufacturing Practices (GMP).
• Food Safety System Certification (FSSC):

• Adhere to site-specific food safety standards.
• Apply site food safety principles and standards.
• Report any food safety hazards or issues.
• Comply with and maintain all GMPs related to the Food Safety Management System (FSMS).
• Self-Development, Growth, and Training:

• Conduct self-assessment, identify strengths and development areas, and take action to address weaknesses.
• Stay informed about innovations and technical improvements through contact with suppliers, operator manuals, and industry publications.
• Demonstrate teamwork and cooperation.
• Practice effective self-management.
• Develop leadership and interpersonal skills.
• Focus on product and service quality.
• General Responsibilities:

• Perform additional tasks as required.
• Ensure team members are aware of their responsibilities and information sources in case of absence.
• Understand and apply company principles and standards.
• Lead by example.
• Maintain flexibility and willingness to perform other duties as assigned.

Requirements:

• Education: Grade 12; Bachelor's Degree/Advanced Diploma in Mechanical Engineering preferred.
• Experience: 5 years of relevant setting experience.
• Skills and Competencies:

• Sound understanding of technical drawings and ability to install parts and related equipment.
• Fundamentals of fault finding and equipment testing, coupled with strong fault finding and problem-solving skills.
• Sound knowledge of Health and Safety procedures and safe working practices.
• Excellent communication skills.
• Ability to act decisively and urgently.
• High level of emotional intelligence and interpersonal skills.
• Other Requirements: Passion for a career in Packaging and PET Processing, with an appreciation for environmental concerns.

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