3 years supervisory experience in an Automotive manufacturing environment
Production Planning:
Schedule and monitor Production activities
Schedule and arrange change-overs according to Production Plans (changeover sequence, tool changes, cutting knives, water jet nests etc)
Production Management:
Maintain manufacturing /production efficiencies
Ensures correct start-up procedures are complied with and that machinery is running at the start of the shift
Balance the production lines (manning levels)
Monitor the achievement of daily production targets
Investigate and resolve manufacturing related problems and sub-standard performance
Set up ancillary process equipment for the manufacturing operations
Prepare, set and adjust manufacturing and production machine conditions to achieve output at the correct quality and quantity.
FIRST- OFF Production parts monitored in conjunction with the Quality Assurance dept.
Control the manufacturing/production processes
Adjust and maintain production processes and machinery
Take corrective action where necessary
Responsible for the quality of production. Where there are any quality problems, utilises previous experience as well as the technical expertise of the quality control department and process engineering to resolve problems
Responsible for displaying the latest level of work instructions
Complies with all statutory requirements.
Ensures that all hand tools are in good working condition.
Raw Material:
Monitor the level of production material to ensure sufficient material to support production
Supervises monthly stock countsand ensure records are correctly entered
Count stock for integrity checks (check product condition during the count)
Material Handling:
Handle and care for materials
Identify rejects and process waste
Report material issues/concerns
Maintenance:
Anticipate and troubleshoot machine functionality
Monitor maintenance of manufacturing equipment, tooling and equipment
Inform responsible person/s of equipment/tooling breakdown and raise Job
requisitions
Prepare mould changes as required by the production plan, including requisite
paperwork
Perform minor machine repairs to reduce machine downtime
Coach and counsel people to ensure improved levels of performance
Ensure discipline is maintained in the department manage absenteeism, late coming, overtime, misconducts, etc.
Resolve grievances & disputes
Plan and facilitate on the job training and multi-skilling of production teams on a continuous basis. Motivate production operators continuously of correct work practices and provide on the job training of new production operators
Attend all meetings and training courses as requested. Ensure all subordinates attend required training courses
Ensure SACO payroll submissions are done accurately and timeously, including clockings and exceptions
Report issues/concerns with the SACO time & attendance system to the Payroll department
Manage Production overtime schedules to ensure compliance with the MIBCO Main Agreement
Report any overtime exemptions (>than 10 hours per week and 60 hours per month) to the HR Department)
SHE:
Ensure safe working conditions and the application of safe working practices in all areas of the department.
Report any unsafe equipment, working conditions and practices to the Production Manager.
Ensure machines and production areas are kept clean and tidy at all times in accordance with good housekeeping principles.
Ensure that all safe working procedures are adhered to by subordinates at all times.
Ensure availability and correct use of protective clothing and equipment
Ensure all safety devices in the plant are operating correctly.
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