Job Description

Job Summary Basic Function:
Deliver new projects from quotation stage up to production stage

• Project Management
• Process Design & Implementation
• Budget and Capex Planning
• Jig, Fixture & Machine Conceptualization & Design
• Product Design
• Innovation of Current Manufacturing Methods
• People Development
• Problem Solving & Investigation

Duties & Responsibilities:
Project Management:

• Create and track timing plans for overall scope and individual activities.
• Translate voice of the customer to critical to quality requirements
• Ensure milestones are achieved on time
• Stakeholder engagement and management- Communicate clearly and objectively.
• Compile reports
• Support Commercial with RFQs
• Manage ECIs for new projects
• Follow customer APQP processes
• Advanced computer skills

• Office 365
• Sharepoint
• Advanced excel
• MS Teams

Process Design:

• Design all stages of the production process
• Design processes around lean principles
• Consider investment vs return
• Research new manufacturing methods
• Implementation of new processes
• Develop & troubleshoot new processes
• Process Documentation

• FMEA
• PIs
• BOMs & Process Sheets
• Setting Parameters & Maintenance Checklists
• Commission new facilities

Budget & Capex Planning:

• Evaluate and estimate capex and tooling requirements for new projects

• Jigs and fixtures
• Custom built machinery
• Civil and plant
• Off the shelf machinery
• Track planned vs actual expenditure

Jig, Fixture & Machine Conceptualization & Design:

• Conceptualize jigs & fixtures

• Work with internal, local & international designers / machine builders
• Propose concepts
• Drive the design process
• Negotiate capex / tooling budget based on investment vs return
• Justify capex / tooling budgets with simulations and studies
• Sheet metal design
• Jig and fixture design

• Understanding of mechanical machinery / jigs / fixtures and operating principles
• Understanding of pneumatic systems
• Understanding of hydraulic systems
• Understanding of electrical systems
• Conduct design reviews

Product Design:

• Rapid product development
• Use CAD to design new products according to customer specifications
• Fabricate prototypes
• Field testing and demos
• Simulation testing
• DFMEAs
• Liaise with suppliers regarding material sourcing
• Design & develop within required timeframes
• BOMs

Innovation of Current Manufacturing Methods:

• Use lean principles to identify Kaizen opportunities
• Use statistical and financial data to justify Kaizens
• Improve current processes to improve quality, efficiency & scrap

People Development:

• Train shift leaders on new processes
• Develop and mentor students and interns
• Self-development of engineering skills

Problem Solving & Investigation:

• Conduct detailed investigations to support Quality with regards to field failures
• Conduct detailed investigations into manufacturing problems
• Support production with innovative solutions to manufacturing difficulties

Required Experience and Qualifications:

• 2+ years minimum Automotive engineering experience
• Project management experience
• N Dip / B-tech Mech Eng or relevant technical experience

Beneficial Experience and Qualifications:

• Core Tools 1,2 & 3
• Design & drawing experience (CAD)
• VDA 6.3 Process Auditor Qualification / IATF / MLA
• Problem Solving Course / Skills
• Project Management Certification
• People Management

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