Job Description

Sasol is a global integrated chemicals and energy company with a 70-year heritage. Through our talented people, we use our expertise and selected technologies to safely and sustainably source, manufacture and market chemical and energy products globally. When you join Team Sasol, you are joining a company that puts people at the center of everything we do.Sasol invests in its employees along every stage of the career path and offers development opportunities to help you cultivate your career in a culture that embraces diversity and inclusion.Job Req ID5289Closing date19 August 2024OMERegional Ops and Asset ServicesGeographical areaSecunda, Mpumalanga, South AfricaJob PurposeAccountable as part of the Inspection Authority which is charged (as contemplated in the Pressure Equipment Regulations (PER) and (OSHA Act)) with the following responsibilities: - Legal accountability for manufacturing, modification and repair inspections of all pressure vessels, steam generators, storage tanks and piping on the various sites (Synfuels Secunda Operations, Secunda Chemical Operations, as well as other satellite sites) to ensure the required integrity of the said equipment and process plants in support of the business needs. Accountable as part of the Inspection Authority to ensure code compliance to the reverent Health and Safety Standard or supporting SP code requirements in order to support the safe continued operation of pressure vessels, steam generators, storage tanks and piping inspection so that frequencies can be maintained by the Secunda Synfuels Inspection Authority for periods in excess of 36 months.A QA function is also conducted on new manufacture, repair and modification on activities at external manufacturer's workshops both nationally and internationally.In summary, the role is accountable to ensure compliance to the Pressure Equipment Regulations (PER), SANS 10227, SANS 17020 and various approved Health and Safety Standards during all repairs, modification or manufacture as a certified manufacturing Inspector (IPE) and SANAS technical signatory.Recruitment DescriptionAccountable for manufacturing or repair inspections of all pressure vessels, steam generators, storage tanks and piping in order to comply with regulatory requirements and to ensure equipment integrity, availability and safety for the units allocated as per the legal appointments.Training of Trainee Inspectors - competency development to achieve SAQCC (for Department of Labour) accredited Inspectors of Pressurised equipment (IPE) certification.Inspection responsibilitiesUtilisation of specialised inspection equipment to be used during the inspections.Recommend specific repair actions or alternative recommendations arising from inspections using specialised knowledge.Ensure that shutdown programs are fit for purpose with regards to inspection activities.Basic knowledge of manufacturing and repair codes and.Support inspector on the basis of knowledge transfer and continuous training.Witness welder qualifications & procedure qualificationsReview technical specifications for:

• Direct Purchases

• Datasheets

• Imported equipment documentation

• Review RFQ's

IPE 18 tasks as per SANS 10227Document all manufacturing or repair hold pointMonitor welding/fabrication activities to ensure that repairs, manufacturing and modifications are performed by competent personnel in accordance with the Manufacturer's Fabrication and Test plans and Inspection Quality Management system.Design and drawing verification.Verify that an agreed FTP is implemented.Correlate materials and material certification.Identify material and transfer identification.Examine material cut edges and heat affected zones.Review welding procedure specifications.Review welder/operator qualifications.Examine fit-up and weld operations.Inspect second side weld preparation.Accept non-destructive testing.Witness and evaluate mechanical testing.Examine and verify heat treatment records.Witness pressure tests.Perform final visual examination.Verification of as built dimensional tests.Verification of nameplate details.Verification of the compilation of the data book/addendum.Countersigning of certificates of manufacture, compliance, repair or modification.3.1 and 3.2 certifications.Formal EducationGrade 12 with English, Mathematics & Science ANDCertified Inspector of Pressurised Equipment (IPE) metallic (must) and non-metallics (preferably) ANDRelevant SAIW courses as per the training matrix captured in the Inspection Authority Quality Management System-MT, PT Level 1 & 2-UT Level 1-Welding Inspector 1-Welding Inspector 2-ASME Codes-RT InterpretersRelated Experience2- 4 Years Inspection Experience in relation to petrochemical operationsRELATIONSHIPS, TEAMWORK AND COLLABORATION / OPERATING ENVIRONMENTPerforming manufacturing Inspections as part of the Authorised Inspection Authority (AIA) service in order to support Maintenance and Production objectives to optimize plant performance and availability in the area of the Inspectors responsibility.Build effective networks internally and externally in order to support the plants.Support peers where required to improve the effectiveness of the Authorised Inspection AuthorityResponsible for ensuring that the manufacturer complies with the legal requirements as contemplated in the Pressure Equipment Regulations (PER) for pressure equipment and SANS 10227.The inspection environment is highly technical and specialised and the use of a variety of inspection methodologies and techniques are required to be performed on repairs on complex equipment.Responsible to manage shutdowns and manage hired Inspectors for the units responsible.FUNCTIONAL COMPETETNCIESKnowledge of advanced and standard non-destructive testing techniques.

• Understanding of Piping Inspections.

• Understanding of In-Service Inspections.

• Understanding of Manufacturing Inspections.

• Understanding of legislation regarding the Pressure Equipment Regulations.

• Understanding of Pressure Equipment In-Service Inspection Codes and Standards.

• Understanding of Pressure Equipment Manufacturing Codes and Standards.

• Understanding of Risk Based Inspection (RBI) Methodology.

• Understanding of Approved Inspection Authority/Notified Bodies.

• Extensive knowledge of International codes and standards for the design, manufacturing and testing of pressure equipment.

• Understanding of Metallurgical Failure mechanisms.

• Understanding of assigned plant/process knowledge

• Understanding of Pressure Equipment Inspection Strategy.

• Understanding of Inspection Troubleshooting / Problem Solving.

• System proficiency.

• Level of accountability.

COMPETENCIESDeep understanding of legislation regarding the Pressure Equipment Regulations.Extensive knowledge of International codes and standards for the design, manufacturing and testing of pressure equipment.Knowledge regarding Quality Assurance standards, auditing and maintenance of Quality Management systems.Knowledge regarding the International, inspection, testing, repair and maintenance standards of pressure equipment.Knowledge of advanced and standard non-destructive testing techniques.Knowledge of the accountability and responsibility of an Approved Inspection Authority as in SANS 10227.Strategic influence (Maintenance strategies).Knowledge of limitations and applications of NDT techniques.Interpretation of specialised NDT techniques.Knowledge of failure mechanisms.Sasol is an equal opportunity and affirmative action employer. Inspired by our Purpose of xe2x80x9cInnovating for a better worldxe2x80x9d, Sasol acknowledges that diversity is intrinsic to the fabric of our organisation and is the key to our growth and success. Sasol is committed to the full inclusion of all suitably qualified individuals. Preference will be given to applicants from designated groups and people with disabilities according to Sasol's Employment Equity Plan. This includes reasonable accommodation to enable individuals with disabilities to perform essential job functions.Our automated process is designed to efficiently assess a large volume of applications. Should you not hear from us within 60 days of the advert closing then kindly consider your application unsuccessful. Thank you once-more for your interest in Sasol as your employer of choice, and we wish you all the best with your career aspirations and future applications with us.

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